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VS-ZGF500-30 DC High Voltage Generator - WESHINE ELECTRIC MANUFACTURING CO.,LTD

VS-ZGF500-30 DC High Voltage Generator

The VS-ZGF500-30 DC High Voltage Generator is a portable intelligent DC hipot testing system designed for DC withstand voltage testing and leakage current measurement of zinc oxide surge arresters, power cables, transformers, generators, switchgear, and other high-voltage electrical equipment. Featuring a maximum output voltage of 500kV and rated output current of 30mA, the system combines advanced PWM control technology, automatic voltage regulation, intelligent protection functions, and high-precision leakage current measurement to provide reliable and accurate high-voltage DC testing for utility companies, industrial facilities, and testing laboratories.

Product Detail

Products Details

The VS-ZGF500-30 DC High Voltage Generator is a new-generation intelligent DC withstand voltage testing system developed in accordance with DL/T 848.1-2004 technical standards. Designed for demanding field and laboratory applications, the system provides stable high-voltage DC output with excellent voltage regulation performance and low ripple characteristics.

The equipment consists of an intelligent control unit, high-voltage multiplier tower, fully shielded optical fiber microammeter, discharge rod, and dedicated testing accessories. Through advanced digital control technology and microprocessor-based management, the system supports both manual and automatic testing modes, allowing operators to perform high-voltage testing safely and efficiently.

A large LCD graphic display provides intuitive operation and real-time monitoring of voltage, current, timing, and testing status. Built-in automatic voltage ramping, automatic timing, automatic voltage stabilization, and automatic voltage reduction functions significantly improve testing efficiency while minimizing operator intervention.

The integrated optical fiber microammeter enables precise leakage current measurement directly at the high-voltage side, reducing interference and improving measurement accuracy. The system also incorporates electromagnetic shielding, multi-stage isolation technology, and advanced grounding protection to ensure reliable operation even under severe discharge conditions.

With data storage, test record management, result printing, and optional PC communication functions, the VS-ZGF500-30 provides a complete solution for modern high-voltage DC testing requirements.

System Specifications
Parameter Specification
Model VS-ZGF500-30
Rated Output Voltage 500kV
Rated Output Current 30mA
Rated Output Power 15kW
Maximum Charging Current 45mA
Voltage Measurement Accuracy ±1% F.S. ±2 Digits
Current Measurement Accuracy ±1% F.S. ±2 Digits
Overvoltage Setting Accuracy ≤1%
0.75U1mA Switching Accuracy ≤1%
Ripple Factor ≤0.5%
Voltage Stability ≤1.0%
Output Polarity Positive / Negative Optional
Operating Mode Manual & Automatic
Data Storage Built-in Test Record Storage
Communication Interface PC Communication Port
Display Large LCD Graphic Display

 

Power Supply Environmental Conditions
Parameter Specification Parameter Specification
Input Power Supply AC 380V Three-Phase Operating Temperature -10°C to +40°C
Frequency 50Hz Relative Humidity ≤85% RH
Voltage Tolerance ±10% Altitude ≤1500m

 

Optical Fiber Microammeter
Parameter Specification
Current Range 0–40mA
Accuracy 0.50%
Input Impedance <60Ω
Overload Current 200mA
Communication Optical Fiber Transmission
Power Supply AA Batteries

Standard Accessories

1、Intelligent Control Unit

2、High Voltage Multiplier Tower

3、Fully Shielded Optical Fiber Microammeter

4、High Voltage Lead

5、Current Limiting Resistor

6、Optical Fiber Cable

7、Measurement Cable

8、Grounding Cable Set

9、Telescopic Discharge Rod

10、Power Supply Cable

11、User Manual

12、Factory Test Report

13、Calibration Certificate

Product Guide

How the System Works

The VS-ZGF500-30 converts AC input power into high-frequency voltage through the intelligent control unit. The high-frequency voltage is then stepped up and rectified by the high-voltage multiplier tower to generate a stable DC high-voltage output.

During testing, the integrated optical fiber microammeter measures leakage current directly at the high-voltage side and transmits the measurement data to the control unit through optical fiber communication. The intelligent controller continuously monitors voltage and current conditions while providing automatic protection against overvoltage, overcurrent, and flashover events.

Application Scenarios

Power Utilities

Used for DC withstand voltage testing and insulation assessment of power cables, transformers, and surge arresters.

Substations

Suitable for commissioning and preventive maintenance testing of high-voltage equipment.

Cable Manufacturers

Provides factory acceptance testing and quality control for power cables.

Transformer Manufacturers

Supports insulation verification and production testing.

Industrial Facilities

Used for maintenance and condition assessment of critical electrical assets.

Testing Laboratories

Ideal for research, certification, and high-voltage testing applications.

Applications

1、Zinc Oxide Surge Arrester Testing

2、MOA Leakage Current Measurement

3、Power Cable DC Withstand Voltage Testing

4、Transformer DC Testing

5、Generator Insulation Testing

6、Switchgear DC Hipot Testing

7、High Voltage Equipment Insulation Evaluation

8、Factory Acceptance Testing (FAT)

9、Preventive Maintenance Testing

10、Electrical Equipment Diagnostics

Weshine Advantages

Weshine Electric is a professional manufacturer of high-voltage testing equipment and diagnostic solutions. Our VS-ZGF Series DC High Voltage Generators combine advanced digital control technology, precision measurement, intelligent protection functions, and rugged field-ready design. Trusted by utilities, manufacturers, industrial users, and testing laboratories worldwide, Weshine products deliver reliable, accurate, and efficient high-voltage testing performance for modern power systems.

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