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VS-ZGF300-5 DC High Voltage Generator - WESHINE ELECTRIC MANUFACTURING CO.,LTD

VS-ZGF300-5 DC High Voltage Generator

The VS-ZGF300-5 DC High Voltage Generator is an intelligent high-voltage DC hipot testing system designed for DC withstand voltage testing and leakage current measurement of power cables, zinc oxide surge arresters, transformers, generators, switchgear, and other high-voltage electrical equipment. Featuring a maximum output voltage of 300kV and rated output current of 5mA, the system adopts advanced PWM control technology, high-frequency voltage multiplication circuits, and intelligent microprocessor control to provide stable output, accurate measurement, and reliable protection for field and laboratory applications.

Product Detail

Products Details

The VS-ZGF300-5 DC High Voltage Generator is a new-generation intelligent DC high-voltage testing device developed for modern power system maintenance, commissioning, and insulation assessment. The system combines advanced PWM regulation technology with high-frequency voltage multiplication circuits to achieve excellent voltage stability, low ripple output, and compact structure.

The equipment consists of an intelligent control unit, high-voltage multiplier tower, fully shielded optical fiber microammeter, discharge rod, and complete testing accessories. The split-type design significantly reduces transportation weight while maintaining outstanding insulation performance and operational reliability.

A large dot-matrix LCD display with rotary encoder control provides intuitive human-machine interaction. Operators can select manual testing mode, automatic testing mode, or fully automatic MOA testing mode according to different testing requirements. Automatic voltage ramping, automatic voltage holding, automatic timing, and automatic voltage reduction functions greatly improve testing efficiency and consistency.

The built-in data storage system automatically records test parameters and results for future review and reporting. An optional RS232 communication interface enables remote control and data management through a PC-based software platform.

The integrated optical fiber microammeter utilizes electromagnetic shielding and Faraday cage technology to achieve highly accurate leakage current measurements directly at the high-voltage side while minimizing external interference. Multiple protection functions ensure safe operation under demanding field conditions.

System Specifications
Parameter Specification
Model VS-ZGF300-5
Rated Output Voltage 300kV
Rated Output Current 5mA
Rated Output Power 1500W
Maximum Charging Current 7.5mA
Voltage Measurement Accuracy ±1% Reading ±2 Digits
Current Measurement Accuracy ±1% Reading ±2 Digits
Overvoltage Setting Accuracy ≤1%
0.75UDC1mA Switching Accuracy ≤1%
Ripple Factor ≤1.0%
Voltage Stability ≤1.0%
Operating Mode Manual / Automatic / MOA
Continuous Operating Time 30 Minutes
Overload Capability 110% Rated Voltage for 10 Minutes

 

Power Supply Environmental Conditions
Parameter Specification Parameter Specification
Input Voltage AC 220V ±10% Operating Temperature -15°C to +50°C
Frequency 50Hz / 60Hz Relative Humidity ≤90% RH (25°C, Non-Condensing)
Phase Single Phase Altitude ≤2000m

 

High Voltage Multiplier Tower
Parameter Specification
Structure Split-Type
Diameter 桅130mm
Height 1200mm
Weight Approx. 16kg
Insulation Material Epoxy Fiberglass
Grounding Method Dedicated Ground Terminal

 

Control Unit Optical Fiber Microammeter
Parameter Specification Parameter Specification
Weight Approx. 25kg Current Range 0–19999μA
Display 320 × 240 Dot Matrix LCD Measurement Accuracy 0.50%
Storage Function Built-in Test Data Storage Input Impedance <60Ω
Printer Integrated Thermal Printer Overload Current 200mA
Communication Optional RS232 Interface Communication Method Optical Fiber Transmission
Power Supply AA Batteries

Standard Accessories

1、Intelligent Control Unit

2、High Voltage Multiplier Tower

3、Fully Shielded Optical Fiber Microammeter

4、High Voltage Output Cable

5、Dedicated Grounding Cable Set

6、Telescopic Discharge Rod

7、Power Supply Cable

8、Optical Fiber Communication Cable

9、Test Lead Set

10、User Manual

11、Factory Test Report

12、Calibration Certificate

Product Guide

How the System Works

The VS-ZGF300-5 converts AC power into high-frequency voltage through PWM-controlled switching technology. The voltage is then stepped up and rectified by the high-voltage multiplier tower to generate a stable DC high-voltage output.

During testing, the intelligent controller continuously monitors voltage and current parameters while providing automatic protection against overvoltage, overcurrent, flashover, and abnormal operating conditions. The optical fiber microammeter measures leakage current directly at the high-voltage side and transmits the data to the control unit for accurate analysis.

Features

1、Maximum DC output voltage up to 300kV

2、Rated output current 5mA

3、Rated output power 1500W

4、Intelligent microprocessor control system

5、Large LCD graphical display

6、Rotary encoder operation interface

7、Automatic voltage ramping function

8、Automatic voltage stabilization

9、Automatic timing and voltage reduction

10、Fully automatic MOA testing mode

11、Manual and automatic operating modes

12、Built-in test result storage function

13、Optional RS232 communication interface

14、Optical fiber microammeter support

15、Ripple factor ≤1.0%

16、Voltage stability ≤1.0%

17、High-voltage overvoltage protection

18、High-voltage overcurrent protection

19、Flashover protection function

20、Electromagnetic interference suppression design

Application Scenarios

Power Cable Testing

Suitable for DC withstand voltage testing of medium- and high-voltage power cables.

MOA Testing

Provides accurate zinc oxide surge arrester reference voltage and leakage current measurements.

Transformer Maintenance

Used for insulation evaluation and preventive maintenance of power transformers.

Generator Testing

Supports DC insulation testing of generators and rotating electrical equipment.

Substation Commissioning

Ideal for acceptance testing of newly installed electrical equipment.

Industrial High Voltage Systems

Provides reliable insulation testing for critical electrical assets.

Applications

1、Zinc Oxide Surge Arrester Testing

2、MOA Leakage Current Measurement

3、Power Cable DC Withstand Voltage Testing

4、Transformer Insulation Testing

5、Generator Insulation Testing

6、Switchgear DC Hipot Testing

7、High Voltage Equipment Diagnostics

8、Factory Acceptance Testing (FAT)

9、Preventive Maintenance Programs

10、Substation Commissioning Testing

Weshine Advantages

Weshine Electric is a professional manufacturer of high-voltage testing equipment and diagnostic solutions. Our VS-ZGF Series DC High Voltage Generators integrate intelligent digital control, precision measurement technology, optical fiber current sensing, and comprehensive protection systems. Designed for utilities, electrical contractors, manufacturers, industrial users, and testing laboratories, Weshine products provide reliable, accurate, and efficient DC high-voltage testing solutions for modern power systems.

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