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200kV DC High Voltage Generator | VS-ZGF200-5

VS-ZGF200-5 DC High Voltage Generator is a portable high-voltage DC hipot testing system designed for DC withstand voltage testing and leakage current measurement of power cables, zinc oxide surge arresters, transformers, generators, switchgear, and other high-voltage electrical equipment. Featuring a maximum output voltage of 200kV and rated output current of 5mA, the system adopts advanced PWM control technology and high-frequency voltage multiplication circuits to provide stable output, low ripple, and reliable testing performance for field and laboratory applications.

Product Detail

Products Details

VS-ZGF200-5 DC High Voltage Generator is developed in accordance with DL/T848.1-2004 standards and is widely used by power utilities, substations, industrial plants, transformer manufacturers, cable manufacturers, and testing laboratories. As a reliable 200kV DC High Voltage Generator, it provides stable DC high-voltage output for various insulation testing applications and can be integrated into professional High Voltage Test Equipment solutions.

The system utilizes advanced PWM pulse-width modulation technology and high-power IGBT switching devices to generate stable high-voltage DC output. The high-frequency voltage multiplication design significantly reduces equipment size and weight while improving overall efficiency and output stability.

The equipment consists of a lightweight control unit and a separate high-voltage multiplier tower. The compact design allows convenient transportation and field deployment while maintaining excellent electrical performance. Combined with a professional DC High Voltage Tester system, it meets the requirements of efficient and accurate DC withstand voltage testing in different working environments.

A digital display continuously monitors output voltage and current during testing. The built-in 0.75UDC1mA function enables quick and accurate testing of zinc oxide surge arresters. Full-range smooth voltage regulation ensures precise voltage adjustment, while multiple protection functions guarantee safe operation under various testing conditions.

The epoxy fiberglass insulated multiplier cylinder provides excellent electrical insulation performance, moisture resistance, and long-term reliability. The system also incorporates overvoltage protection, overcurrent protection, and grounding safety protection to ensure operator safety during high-voltage testing.

Specification

System Specifications
Parameter Specification
Model VS-ZGF200-5
Rated Output Voltage 200kV
Rated Output Current 5mA
Rated Output Power 1000W
Maximum Charging Current 7.5mA
Voltage Measurement Accuracy ±(1.0% Reading + 2 Digits)
Current Measurement Accuracy ±(1.0% Reading + 2 Digits)
Ripple Factor ≤1%
Voltage Stability ≤1%
Overvoltage Protection Accuracy ±1%
0.75UDC1mA Accuracy ≤1.0%
Output Regulation Full-Range Smooth Adjustment
Operating Mode Manual Control
Continuous Operating Time 30 Minutes
Overload Capacity 110% Rated Voltage for 10 Minutes

 

Power Supply Environmental Conditions
Parameter Specification Parameter Specification
Input Voltage AC 220V ±10% Operating Temperature -10°C to +40°C
Frequency 50Hz Relative Humidity ≤85% RH
Power Supply Type Single Phase Altitude ≤1500m

 

High Voltage Multiplier Tower Control Unit
Parameter Specification Parameter Specification
Structure Split-Type Weight Approx. 4.5kg
Insulation Material Epoxy Fiberglass Display Digital Voltage & Current Display
Insulation Method Air Insulation Protection Functions Overvoltage & Overcurrent Protection
Height 965mm MOA Test Function 0.75UDC1mA
Weight Approx. 11.5kg

Standard Accessories

  1. Control Unit
  2. High Voltage Multiplier Tower
  3. High Frequency Output Cable
  4. Power Supply Cable
  5. Discharge Rod
  6. Grounding Cable
  7. Shielded Microammeter Test Cable
  8. Built-in Current Limiting Resistor
  9. User Manual
  10. Calibration Certificate
  11. Factory Test Report

Product Guide

How the System Works

The VS-ZGF200-5 converts AC input power into high-frequency voltage through PWM-controlled IGBT switching technology. The high-frequency voltage is then stepped up and rectified by the multiplier tower to generate stable DC high voltage output.

The digital control system continuously monitors output voltage and current during testing. When testing zinc oxide surge arresters, the dedicated 0.75UDC1mA function allows rapid and accurate measurement of reference voltage and leakage current values.

Features

  • Maximum DC output voltage up to 200kV
  • Rated output current 5mA
  • High-frequency voltage multiplication technology
  • Advanced PWM pulse-width modulation control
  • High-power IGBT switching devices
  • Ripple factor ≤1%
  • Voltage stability ≤1%
  • Full-range smooth voltage adjustment
  • Digital voltage and current display
  • 0.75UDC1mA MOA testing function
  • High-precision voltage measurement
  • High-precision current measurement
  • Adjustable overvoltage protection setting
  • Compact split-type design
  • Epoxy fiberglass insulated multiplier tower
  • Lightweight and portable structure
  • Reliable grounding protection system
  • Suitable for field and laboratory applications

Application Scenarios

  • Power Cable Testing
  • Suitable for DC withstand voltage testing of medium-voltage and high-voltage power cables.
  • Zinc Oxide Surge Arrester Testing
  • Provides accurate MOA reference voltage and leakage current measurements.
  • Transformer Testing
  • Used for insulation assessment and DC withstand voltage testing of transformers.
  • Generator Maintenance
  • Supports insulation testing and preventive maintenance programs.
  • Substation Commissioning
  • Ideal for acceptance testing and commissioning of newly installed electrical equipment.
  • Industrial Electrical Systems
  • Used for routine inspection and condition assessment of high-voltage assets.

Test Applications

  • Zinc Oxide Surge Arrester Testing
  • MOA Leakage Current Measurement
  • Power Cable DC Withstand Voltage Testing
  • Transformer Insulation Testing
  • Generator Insulation Testing
  • Switchgear DC Hipot Testing
  • High Voltage Equipment Diagnostics
  • Preventive Maintenance Testing
  • Factory Acceptance Testing (FAT)
  • Substation Commissioning Tests

Weshine Advantages

Weshine Electric is a professional manufacturer of high-voltage testing equipment and electrical diagnostic solutions. Our VS-ZGF Series DC High Voltage Generators combine advanced PWM control technology, high-frequency voltage multiplication circuits, precision measurement systems, and comprehensive protection functions. Designed for utilities, manufacturers, industrial users, and testing laboratories, Weshine products deliver reliable, accurate, and efficient high-voltage DC testing performance worldwide.

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